Cost-effective Trough Mixer Factory
As a professional trough mixer manufacturer and factory in China, we manufacture and supply all types of trough mixers with qualitative grades of stainless steel and is designed in accordance with various quality standards.
The trough mixer is used to mix powder or pastes, it provides uniform mixing of different materials. The mixing tank can be automatically turned over to discharge the material.
Get in touch with us and let us know how we can assist on trough mixer, we are always here to help you.
Yinda: Your Reliable Trough Mixer Supplier In China
1)if you project on powder processing needs to import trough mixer, then Yinda will be your best choice to manufacture your trough mixer orders.
2)Yinda is one of the leading trough mixer suppliers and all of our ribbon blenders can meet ISO/CE/GMP standards, and we will provide a competitive price based on your project.
3)Yinda will give you the best trough mixers solution based on your project’s requirements with our professional technical team, and know more about powder and particle processing that we enjoy sharing with customers.
Total volume (L)
Shaft speed (r/min)
YDCH series trough mixer is mainly used in the food and pharmaceutical industries to mix evenly proportioned dry or paste powders.
This mixer does not dissolve the material, evaporate the material and does not deteriorate the material during the mixing process.
It is not entirely suitable for mixing or gluing semi-solid or viscous solutions, nor for mixing large quantities. Typical volumes of 100-300L are the most suitable.
Trough Mixer – The Complete FAQ Guide
Are you interested to know more about trough mixers and you’re trying to find a guide that you can bank on as an all-in-one solution? If you’re still yet to find the guide that’s perfect for your needs, you’re just in the right page!
In today’s guide, we’ll give you all of the in-depth and the thorough details that you need to know about trough mixers.
Not only that, we will be giving you too few tips on how you can get the best quality of trough mixers in the market!
Understanding What Trough Mixers Are
It’s a type of industrial mixer where it has an opening at its top part so that the materials to be mixed can easily be loaded.
An image of what a trough mixer is
It’s known to be a “trough” mixer because it’s shaped like a trough, but, the main material used for this would be stainless or alloy steel.
What Do You Use Trough Mixers For?
You can use trough mixers for a lot of different applications that involve the mixing of dry or wet powder, as well as crystal particles.
You will find a ton of uses for trough mixers
There are many different materials you can use and mix in it. However, the best and the most recommended would be materials that have a gravity of 0.1 – 1.4.
Among the most common things you can use trough mixers for would include:
- Creation or formulation of disinfectants
- Food ingredients
- Sugar and salt
- Animal feeds
- Vitamins and Minerals
- And many more!
What Are the Parts of a Trough Mixer?
As what we always say, various trough mixer manufacturers might have introduced a new part.
Sample parts of a trough mixer
On the flipside, they could have removed or ejected a part or component or could have replaced it with another one.
In a general sense, here are the main and the primary parts of a trough mixer:
The cylinder is the major part of the trough mixer because it is the specific part where you load all of the materials and the things you’re looking to mix.
The shape of the cylinder would be similar to that of a trough, where it’s concaved and has a top opening.
It’s a thin line of cover, which helps to keep the materials free from dust and dirt during the tumbling and the mixing process.
Many experts consider dust covers to be the most important part of the machine because without it, the materials being mixed could be spoiled.
The mixer is the part or the component of the machine that is responsible for the mixing in accordance to the tumbling motion.
Usually, the mixers are attached and installed from one end to another.
And to be able to control the turning and the spinning of the mixer, the gear is present. Without the gear, the mixer would just be a single horizontal piece of metal that is laid out in a line, without any type of motion.
For users to be able to control the mixer, the speed, the rotation, as well as if they want it reversed, the control system is needed.
The motor is the component that is responsible for the tumbling of the cylinder.
These are the most customary parts and components of a trough mixer, and, as we’ve mentioned, it could be different from one manufacturer to another.
Different Types of Industrial Mixers
There are multiple types and kinds of industrial mixers you can choose from.
An example of how an industrial drum mixer looks like
Although you’ll find most of them to have little and subtle differences, you’d have to consider which the best type would be for you.
Some of the most common industrial mixers include:
- Drum Mixers
- Pail Mixers
- Handheld Mixers
- Sanitary Mixers
- IBC Tote Mixers
- Closed-Container Mixers
- Open-Container Mixers
How Many Bags Can a Trough Mixer Hold?
This number will actually depend on the size and the type of trough mixer you’re using.
A sample image of a structural or a construction trough mixer
Ideally speaking, regular industrial trough mixers will be able to fit about 2.5 to 4 bags in full load, without overfilling the cylinder or the barrel.
Smaller trough mixers, on the other hand, will be able to fit about 1 to 2 bags per session.
How Long Should You Mix Concrete in a Mixer?
The most ideal time for mixing concrete in industrial mixers would be around 2 to 4 minutes. But since concrete is just one of the many things you can mix, others would depend on what they are.
For instance, if you’re mixing cosmetic and pharmaceutical products, you’ll probably have to mix them longer in order for the elements and the composition to combine well with each other.
Trough Mixers vs. Ribbon Blenders: Which One Should You Choose?
Trough mixers and ribbon blenders are actually close relatives. In fact, they’re often interchanged by a lot of people – even those with experience.
An image of what a ribbon blender looks like
Ribbon blenders are machines that you use to mix powder components. Oftentimes, you’d use them to combine and mix pre-processed products like pre-sieved powders, dried granulates, and so on.
Trough mixers, on the other hand, are machines you use for a ton of applications, not only dry powder. You can use trough mixers for slurry liquids as well!
Pros and Cons of Trough Mixers
While using trough mixers may seem extraordinary, there are a couple of drawbacks to it as well.
Let us briefly discuss and enumerate some of its advantages and disadvantages:
Pros of Trough Mixers
- They can allow more versatility and flexibility compared to other types of mixers
- You’ll have the opportunity to mix and blend large batches per session
- The rate of production of your business will be faster
- You won’t have to hire tens of people for the process
Cons of Trough Mixers
- Most trough mixers are expensive and costly upfront
- You would need to have sufficient space in your manufacturing plant
- Using it the first time wouldn’t be exact, you have to perform testing
How Do You Choose a Trough Mixer?
Know the specifications or the specs of a trough mixer before purchasing
Choosing a trough mixer is a tough decision. As a matter of fact, it will never be as simple as choosing a smartphone or a laptop that you can use.
Before you decide on which trough mixer you want to purchase, you need to consider some or all of the following.
Specifications or Specs of the Mixer
Part of the most important and the most relevant things you want to look for would be the specs or the specifications of the trough mixer.
Just like when you are about to purchase a new smartphone, you need to know the specs so that you have a better and a deeper understanding of how it works, how it will function, and the like.
Some of the most important specifications you really need an eye on with a trough mixer are:
Contrary to what most people believe in, the load capacity is not just the weight of the machine, it is the amount or the weight that the machine is able to work on or carry.
For instance, if the loading capacity of a particular machine is at 500L, then you can load liquid materials that can be up to 500L.
This is what the weight of the machine is, and it’s the net weight, meaning, it includes all other devices or attachments that the equipment has.
Overall Size (Dimensions)
Obviously, this is the dimensions or the measurement of the machine overall. This is part of the most relevant specs because by knowing the overall size, you’ll have a better idea on how or where you can fit it.
This specification refers to the power or the amount of energy or electricity the machine or the equipment needs.
Generally, the power requirement of most trough mixers would be around 2.2 to 3.2kw.
Speed of Main Arm
This refers to the speed of revolutions of the main arm or the mixer inside the cylinder. Regularly, it’s measured through the number of revolutions or rotations per minute.
These are part of the most important specifications or properties you need to look for in a trough mixer.
Make of the Mixer
The make of the mixer refers to the materials and all other things involved in the production or the manufacturing of the machine.
For instance, if the trough mixer in question is made out of pure stainless steel, then that’s what the make will be. On the flipside, if it’s made from regular alloyed steel, it might get caught up in rust and oxidation, which is not only unsanitary, but also unhealthy for the products or the materials that would be mixed.
The Materials You’ll Mix
Another thing you want to take note of in choosing the trough mixer you’ll use would be the materials you’ll mix.
Would you be using it to mix and combine food supplements and pet food? Would you be using it for the creation or the formulation of pills and tablets?
If you’re not 100% sure of it, you can ask your trough mixer manufacturer what the best choice is for the materials you will be mixing.
Business Industry You’re In
Last, but most definitely not least would be considering what business industry or sector you are in.
More often than not, people don’t have a full understanding that several trough mixer makes are most effective and efficient with specific materials.
Therefore, you wouldn’t just pick any trough mixer, you need to try and consider where your business stands. For instance, it wouldn’t be wise to use a stainless steel trough mixer if your business is in the structural or the construction industry, it might be too soft or too brittle.
Inquire to the trough mixer of your choice on what the best options are when it comes to the business industry you are in.
Which Trough Mixer Manufacturer Can You Trust?
Across the country, we here at Yinda Machinery have been deemed and considered as the best manufacturer or supplier of trough mixers.
The processes and methods we perform have evolved and have become more innovational. From adding too few features and functionalities to our trough mixers, to providing a whole wide array of controls and sizes, we have everything you need!
We’re sure that whatever the sizes of your projects are, our trough mixers will be able to help you complete and get through it.
Why Trust Yinda Machinery’s Trough Mixers?
Other than the fact that we have a vast plane of trough mixers to choose from, we’re also confident that we’ll be able to exceed whatever your expectations are!
- Yinda Machinery’s trough mixers and other equipment meet all necessary standards
- We are equipped with a professional and a technical team that can help manufacture and produce high-quality trough mixers
- Unlike other companies, we here at Yinda Machinery can offer superb quality pre-sales and after-sales services to help and support you with your needs
- We offer a free setup or a free installation of your order of trough mixers
Wherever you are in the world, you can bank and consider us to be the number one solution for all your trough mixer needs.
The business sector or industry you are in does not matter, so long as you think you need trough mixers, we’ll get it done and polished for you!
Contact us by giving us a quick call or by shooting us an email – we’ll be more than happy to help you out by offering a free quotation or a free estimate!